Metalworking fluids are used to cool and/or lubricate metal works during machining, grinding, cutting, milling, etc. MWFs can get contaminated when good hygiene practices are not followed or when fluids are not properly managed or maintained. Bacterial and fungal contamination of metalworking fluids (MWFs) is a major concern in the industries which use these fluids. Contamination may cause equipment malfunction, off-odors, degradation in the fluid quality, economic losses and finally, they pose as a major health hazard. Several Gram +ve and Gram -ve bacteria are found as contaminants. These include Staphylococcus sp., Bacillus sp., Pseudomonas sp., Proteus sp. and Coliforms. Fungal contaminants include, Aspergillus sp., Penicillium sp., Fusarium sp. and Cephalosporium sp.
Major health concerns of bacterial and fungal Contaminated metalworking fluids include skin irritation, allergic contact dermatitis, irritation of the eyes, nose and throat, and, occasionally, breathing difficulties such as bronchitis and asthma. Learn more about contamination of metalworking fluids.
The commonly used sampling method for airborne bacteria is the impaction of air onto agar media using volumetric samplers such as Andersen, SAS, or RCS. Samples can also be collected by impingement into liquid media. However, for routine air quality monitoring agar based sampling is recommended. Trypticase soy agar (TSA) media is usually used when sampling for bacteria. It is important to select a medium suitable for growth of the target organism, for example when sampling for some specific bacteria such as Legionella. Sampling time depends on the sampler used but generally not more than 10 minutes. Shorter times are recommended in heavily contaminated areas. Samples are kept cool and shipped for overnight delivery to the laboratory for incubation and identification of the dominant species.
What are colony forming units? Colony forming units, usually abbreviated as CFU, refer to individual colonies of bacteria, yeast or mold. A colony of bacteria or yeast refers to a mass of individual cells of same organism, growing together. For moulds, a colony is a group of hyphae (filaments) of the same mould growing together. Colony forming units are used as a measure of the number of microorganisms present in or on surface of a sample. Colony forming units may be reported as CFU per unit weight, CFU per unit area, or CFU per unit volume depending on the type of sample tested. To determine the number of colony forming units, a sample is prepared and spread or poured uniformly on a surface of an agar plate and then incubated at some suitable temperature for a number of days. The colonies that form are counted. CFU is not a measure for individual cells or spores as a colony may be formed from a single or a mass of cells or spores.